One of the key points in the manufacturing process of high-frequency transformers

Apr 06, 2026

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Cable Management

1) Upright Cable Management Standards

A. Both fine and thick cables must be cabled at least once, with the cable ending at 2/3 of the height of the base and protrusion (add more loops if necessary).

B. The cable end length must not exceed half the distance between two adjacent legs, and the longest possible length is 1mm.

C. When cable management with multiple strands, place the finest cable on top, and do not complete one strand before starting another.

D. If a sleeve is used, its length must not be shorter than the base.

E. When cable management with cables in the same slot but different legs, wind them in the same direction.

 

2) Horizontal Cable Management Standards

A. Cables should be evenly distributed across the legs, with the cable end extending at least half the length of the leg (add more loops if necessary, but the total should not exceed the leg length).

B. Cables should be managed spirally upwards from the base of the leg, completing at least one full turn.

C. The cable end length must not exceed half the distance between two adjacent legs, and the longest possible length is 1mm.

D. When cable management with multiple strands, place the finest cable on top, and do not complete one strand before starting another. When routing cables in the same slot but with different pins, they can be wound in the same direction, and the length of the sleeve should not be lower than the base and should not be close to the pin.

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